Challenges of C103 in additive manufacturing of space

The challenges of C103 niobium hafnium alloy in additive manufacturing of space mainly include the following aspects:
1. Complexity of post-processing steps:
• Although additive manufacturing technology can quickly produce C103 alloy parts, post-processing steps (such as deburring, EDM and heat treatment) remain a bottleneck and may extend the entire manufacturing cycle.

2. Material supply and cost:
• The high price and limited supply of C103 alloy restrict its application in mass production.
• The particle size and purity of the material affect its performance and need to be strictly controlled to meet the requirements of specific applications.

3. Equipment and expertise requirements:
• Additive manufacturing of C103 alloy requires advanced equipment and expertise, including high-precision 3D printers and process control.

4. Safety and reliability verification:
• Ensuring the safety and reliability of additively manufactured parts is critical, and in-depth thermal simulation, sensitivity analysis and other tests are required to cultivate the confidence of stakeholders.

5. Material performance optimization:
• Although C103 alloy has excellent high temperature performance, its mechanical strength and corrosion resistance may need to be further optimized in specific applications.

6. Production efficiency and scale-up:
• In the rapidly developing aerospace industry, a balance needs to be struck between iterative development and efficient production to meet accelerated launch schedules.